Splicing and Jointing Vulcanizer with Pressure Bag

• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Material: Aluminum Alloy
• Model NO.: ZLJ 1200*1000
• Cooling System: Water Cooling
• Heating Method: Electric
• Application: Splicing Machine
• Cooling Time: 15 Minutes
• Heating Plate Angle: 18/22 or Customized
• Usage: Rubbr Vulcanization
• Vulcanizing Pressure: 1.0-2.0MPa
• Transport Package: Wooden Box
• Specification: 1750*1000*1000mm
• Trademark: THEMAX
• Origin: China
• HS Code: 84778000
• Production Capacity: 5000 Sets/Year

Product Description

Splicing And Jointing Vulcanizer with pressure bag
Splicing And Jointing Vulcanizer with pressure bag

Products Description

 

Product Name	ZLJ heat press machine
Keywords	easy to operate
Type	ZLJ
Size	ZLJ 1200*830
Application	Jointing or Repairing Conveyor Belt
Function	other rubber processing machinery

FEATURES

• Signature ANTAI "Pressure Bag" uniform pressure system.
• Custom "Extruded Plank" cooling system within platens.
• Innovative "Silicone Element" fast heating system.

• Automatic mute pressure pumps for operating pressures above 20kg/cm²(2.0MPa).

• ZLJ platens are built to order with all dimensions offered to accommodate various belt widths.
• DELIXI electrical apparatus element assembled into insulating and waterproof control panel.
• All electrical systems are CE, CSA and UL approved.

Click here for more information !!!

 

SPECIFICATIONS
1. Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ(Customize available according to your requirement)
2. Quick water cooling device: 15 minutes From 145 ºCdown to 80 ºCor even lower
3.Cooling source: Water or Air
4.Heating source: Electricity
5. Heating time: from room temperature to vulcanization temperature need less than 20 minutes
6. Heating plate surface temperature difference: ± 1 ºC
7. The temperature adjustment range: 0 ~ 200 ºC(custom)
8. Vulcanization pressure: Max 2.5MPa.
9. Curing temperature: 0 ~ 99min (according to the thickness of the belt to adjust)

Usually 10mm~25mins, 20mm~35mins
10. Automatic mute pressure pump
11. Automatic control panel: insulating and waterproof, security alarm, Auto power-off when reach the vulcanization temperature.
Upgrading explosion proof control box option available.

Our Advantages

HEATING PLATEN

Custom extruded plank, silicone heating elements (up to 180°C/356°F), and durable composite insulating packaging are used to
construct a flexible platen that contours to belt irregularities.
It takes 15~25mins rise up to vulcanizing temperature (about 145°C).
The flush "quick connect" make smooth profile. Recessed power connections are sealed for moisture resistance.

PRESSURE SYSTEM

Signature ANTAI "Pressure Bag" uniform pressure system is lighter up to 4 times than the outdated pressure bag.
The pressure bag can reach full expansion in one time and ensure the uniform pressure up to 3.0MPa.

PRESSURE PUMP

Automatic mute pressure pump own the features as smaller size, lighter weight and high impact-resistance. Compared with the manual pump, the operating pressure can be 23kg/cm2 (2.3MPa).

COOLING SYSTEM (Option Available)

Custom "Extruded Plank" cooling system within platens is made by several cuprum pipelines, it only takes about 20mins to drop the temperature down to 60°C.

AUTOMATIC CONTROL BOX

With automatic temperature control, security alarm and automatically switch off the power. The control box can monitor the temperature of 3-5 different points on each heating platen at the same time to ensure the result of jointing.

Main Parts

 

ZLJ conveyor belt vulcanizing machines can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a single vulcanizing machine is as following:

 

 

Name	Amount
The whole machine	1 set
Ratchet wrench	2 pieces
Clamping device	1 set
Electric control box	1 set
Power cable	1 root
Control cable	2 roots
Heating Platen	2 pieces
Water pump	1 set
Pressure pipe	3 roots

 

Host Structure Introduction

1. Frame 2. Set bolt 3. Upper heating plate 4. Down heating plate 5. Water bag protection board 

6. Rubber pressure bag 7. Water bag protection board 8. Insulation board 9. Fast cooling 

10. Customizable socket

Model and Specifications

 

1.According to the Width of conveyor belt is divided into:500,650,800,1000,1200,1400,1600,1800, 2000,2200 (mm).

2.According to the Joint Length of conveyor belt is divided into :250,300,350,400,500,600,700,800,1000,1200(mm).

3.According to Hot plate shape: rectangular-72°, parallelogram -90°.
4.According to Voltage: 220V,380 V,440V,660V or as customized.
5.According to the cooling method can be divided into:Fast water cooling type and natural cooling type.

 

 

Technical Characteristics

1.Heating: electric heating type.
2.Pressurized: hydraulic type.
3.Supply voltage: 1140 V,660 V,450 V,415 V,380 V,220 V,50 Hz or as customized.
4.Heating power of a single heating plate per unit area ≥ 7000 W / .
5.Equipped with digital temperature control system, vulcanizing temperature adjustable 0-199 °C.
6.Heating time(room temperature raise to 145°C)≤25 mins.
7.Vulcanization pressure can be set to≤2 MPa.
8.Automatic control of temperature rise, heat preservation and temperature limit protection.

Technical Parameters (Reference)

(Except for 830 mm, 1000 mm and other conventional sizes, any non-standard size is accepted.)

Model	Belt width(mm)	Power(kw)	Dimensions	Weight(kg)
			(L*W*H mm)
ZLJ-650*830	650	9.5	1400*930*800	500
ZLJ-650*1000		10.8	1400*1100*800	580
ZLJ-800*830	800	11.2	1550*930*1000	550
ZLJ-800*1000		13.5	1550*1100*1000	640
ZLJ-1000*830	1000	14.1	1750*930*1000	600
ZLJ-1000*1000		15.7	1750*1100*1000	700
ZLJ-1200*830	1200	16.5	1950*930*1000	700
ZLJ-1200*1000		17.2	1950*1100*1000	810
ZLJ-1400*830	1400	18.6	2150*930*1000	830
ZLJ-1400*1000		20.7	2150*1100*1000	1000
ZLJ-1600*830	1600	21.5	2350*930*1000	1050
ZLJ-1600*1000		22.3	2350*1100*1000	1250
ZLJ-1800*830	1800	23.3	2550*930*1000	1150
ZLJ-1800*1000		25.6	2550*1100*1000	1350
ZLJ-2000*830	2000	27.2	2750*930*1000	1900
ZLJ-2000*1000		30	2750*1100*1000	2200
ZLJ-2200*830	2200	29.2	2950*930*1100	2000
ZLJ-2200*1000		34.1	2950*1100*1100	2400

Product packaging

 

We use fumigation-free box as our packing box.It has clean and tidy appearance,easy to load and unload.Comply with the export standards of the customs.

Our Plant

Certifications

Contact with me 

If you need the latest catalogue of our conveyor belt vulcanizing press or have any problem about our products,please feel free to contact with me. I will do my best to provide you our professional service.

Here is my EMAIL address: 

 

 

 

FAQ

01) Q: Normal delivery time?
A: We have table produce line, hot sale products normally HAVE STOCK. If customized, need about 30 working days.
02) Q: Will you test the machine before shipping?
A: Yes, each machine, we will install and test before shipping. And testing pressure is higher than working pressure.
03) Q: Can you print our logo or without any logo?
A: It's no problem OEM. Before order, please send us the clear document of your logo, also the authorization paper to allow us to print your logo.
04) Q: Whether can visit your workshop and to see how to process the machine?
A: No problems, you are always welcomed to visit us, before order or before shipping.If need to see how to process the machines, please inform us what type machines you want to see, we will try to prepare the similar machines ready before you come.
05)Q: Is it possible to get the best price from your company?
Our price is always competitive in the market, and we promise to offer the best price based on the same quality.
06) Q: What's the payment term?
A:Normally we accept T/T 30% as deposit before production, pay the rest before delivery.
Credict Assurance is the best choice. And other methods of payment need negotiation.