1600mm-2200mm Rubber Belt Vulcanizing Press with Water Cooling System

• Customization: Available
• After-sales Service: 1 Years
• Warranty: 1 Years
• Model NO.: ZLJ1600 1200
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Semiautomatic
• Structure: Horizontal
• Heating Time: 20-30 Minutes
• Cooling Time: 20-30 Minutes
• Vulcanization: 1-2 Hours
• Volts: 220V/380V
• Transport Package: Standard Export
• Specification: As Equipment Size
• Trademark: ANTAI THEMAX
• Origin: China
• HS Code: 84778000
• Production Capacity: 200sets/Month

Product Description

1600mm-2200mm Rubber Belt Vulcanizing Press with Water Cooling System
 

1200 Mm EA Bar Conveyor Belt Vulcanizer With Automated Control Boxesis the world's most classic heavyweight belt sectional vulcanizing press. Distinguished by the core competencies of Leno technology, the press is designed and assembled with the following components:

 

 

Product Description

Conveyor Belt Vulcanizing Press

 

No.	Description	Belt Width= 1200mm
1	Rubber Conveyor Belt Vulcanizing Press	1 set
2	Model	ZLJ-1200*830
3	Belt Width	1200mm
4	Belt splicing length	830mm
5	Pressure Transmitting Medium	By air
6	Working Temperature	145ºC
7	Temperature Difference of Platen Surface (ºC )	±5ºC
8	Temperature Rising Time (Normal temperature to 145ºC)	≤25min
9	Temperature Adjustable Range (ºC)	0-200ºC
10	Timing Adjustable Range	0-99min
11	Gross Weight	Approx 800kgs
12	Packing Size	2000*950*700mm
13	Voltage	As Customer Requirement
14	Recommended Working Pressure	Within 15 Bar
15	Optional Accessories	With belt clamping device
16	Main Frame	Aluminum Alloy, 5 groups of 197mm beam

 

SPARE PARTS LIST

No.	Name &Specification	Unit	QTY	Specification
1	Cross Beam	pcs	10	Dimension:length 1650mm,height 197mm Weight:approx.33kg/pcs
2	Screw	pcs	10	Material:steel #45
3	Nut	pcs	10	Material:steel #45
4	Ratchet Spanner	pcs	2	Material:steel #45
5	Upper Heating Platen	pcs	1	Dimension:(1420*900mm) aluminum alloy;inter part;special heating component,with high insulation value,high heating efficiency and fast cooling speed.
6	Lower Heating Platen	pcs	1
7	Insulation panel	pcs	3	SIZE:(1420*900mm)
8	Pressure Water Bag (It's equipped with an electric pump.)	pcs	1	Material: rubber Process: integrated vulcanization molding ,portable and good leak-proof quality(1420*900mm
9	Primary Cable	pcs	1
10	Secondary Cable	pcs	2
11	Upgrade Water pump	set	1
12	High pressure hose/Water Cooling Hose	set	1
13	Air compressor	set	1
14	Control Box	set	1	In the control box,it's used for heating platens with electronic temperature control and display(ºC),to read configuration and actual temperature. -Selector switch for automatic and manual temperature control; -Safety switch and fuse; -Emergency stop safety device;

 

 

Application of rubber belt vulcanizer : 

 

1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.

 

2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.

3. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.

The ZLJ sectional has uniform pressure bag and aluminum/steel bolt and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be portable and easy to set-up and remove from the site.

We can manufacture to all sizes and pressure up to 200 psi required for different fabric belts and steelcord belts.

 

SPARE PARTS LIST

 

() Machine Feature:

 

High strength aluminum alloy beams

Flexible Leno rubber "Pressure Bag" uniform pressure system

Special designed cooling system build-in platens

Innovative "Silicone Element" fast heating element

Platens can be rectangular or parallelogram and can be connected to other platens for scalability

 

()Machine Specification:

 

1.Voltage: 220V 380V 415V 525V 660V 50HZ/60HZ

2. Quick water cooling device: Average 15 minutes (from 145 ºC down to 70 ºC or even lower)

3. Heating time: from room temperature to vulcanization temperature of no more than 25 minutes

4. Heating plate surface temperature difference: ± 2.5 ºC

5. Curing temperature: 0 ~ 99min (according to the thickness of the belt to adjust)

6. QL Electric pump

 

(III) Specifications of Leno Brand Belt Joint Vulcanizing Machine:
 

Before place one order, please confirm

 

Conveyor belt width;

Splice length;

Bias Angle;

Vulcanization pressure.

Voltage

 

A=length of platen along the belt B=width of platen across the belt on the bias C=Right angle dimension across the belt, plus edge overlap. D=Bias angle (0°/18°/20°/22°…..ect) E=Max Splice length

 

Specifications of ZLJ series Belt Joint Vulcanizing Machine							D=22 degree
Model Number	Max Belt width(mm)	Max Splice Length Width E(mm)	Press Dimensions				Power (kw)	Weight(kg)
			A(mm)	C(mm)	B(mm)	External dimension (LxWxH)(mm)
ZLJ-800	800	500	535	940	1020	1280x730x630	7.1	380
	800	670	707	940	1020	1280x900x630	9.6	410
	800	750	790	940	1020	1280x980x630	10.7	420
	800	830	872	940	1020	1280x1050x630	11.9	460
	800	1000	1045	940	1020	1280x1220x630	14.3	490
ZLJ-1000	1000	500	535	1140	1220	1480x730x630	8.5	420
	1000	670	707	1140	1220	1480x900x630	11.4	500
	1000	750	790	1140	1220	1480x980x630	12.8	520
	1000	830	872	1140	1220	1480x1050x630	14.2	550
	1000	1000	1045	1140	1220	1480x1220x630	17.1	590
ZLJ-1200	1200	500	535	1340	1420	1680x730x630	9.9	510
	1200	670	707	1340	1420	1680x900x630	13.3	550
	1200	750	790	1340	1420	1680x980x630	14.9	590
	1200	830	872	1340	1420	1680x1050x630	16.5	610
	1200	1000	1045	1340	1420	1680x1220x630	19.1	650
ZLJ-1400	1400	500	535	1540	1620	1880x730x730	11.3	690
	1400	670	707	1540	1620	1880x900x730	15.2	720
	1400	750	790	1540	1620	1880x980x730	17.0	750
	1400	830	872	1540	1620	1880x1050x730	18.8	780
	1400	1000	1045	1540	1620	1880x1220x730	22.7	850
ZLJ-1600	1600	500	535	1740	1820	2080x730x730	12.7	830
	1600	670	707	1740	1820	2080x900x730	17.1	880
	1600	750	790	1740	1820	2080x980x730	19.1	920
	1600	830	872	1740	1820	2080x1050x730	21.2	940
	1600	1000	1045	1740	1820	2080x1220x730	25.5	1010
ZLJ-1800	1800	500	535	1940	2020	2280x730x730	14.1	880
	1800	670	707	1940	2020	2280x900x730	19.0	920
	1800	750	790	1940	2020	2280x980x730	21.2	950
	1800	830	872	1940	2020	2280x1050x730	23.5	1050
	1800	1000	1045	1940	2020	2280x1220x730	28.3	1150
ZLJ-2000	2000	500	535	2140	2220	2480x730x820	15.5	920
	2000	670	707	2140	2220	2480x900x820	20.8	1060
	2000	750	790	2140	2220	2480x980x820	23.3	1130
	2000	830	872	2140	2220	2480x1050x820	25.8	1240
	2000	1000	1045	2140	2220	2480x1220x820	31.1	1370
ZLJ-2200	2200	500	535	2340	2420	2680x730x820	16.9	1020
	2200	670	707	2340	2420	2680x900x820	22.7	1190
	2200	750	790	2340	2420	2680x980x820	25.4	1310
	2200	830	872	2340	2420	2680x1050x820	28.1	1460
	2200	1000	1045	2340	2420	2680x1220x820	33.9	1590

 

 

(IV) Quality assurance:

 

1. 12 months warranty for whoke machine and spare parts.

2. Using fancy quality parts.

3. Demo running the vulcanizer before delivery, to find out any potential fault.

 

Our Service:

 

1. Quick reponse, for any of your inquiry, we will reply you within 24 hour.

2. Our well-tranied college provide sales and after-sale services who can speak English and discuss with you using your local language.

3. We offer OEM service. Your logo can be print on belt hot splicing press, you also can customize the retail box.

4. We have rich experience in this rubber belt hot splice firld, and an do R&D work foryou.

5. Normal model can be produced within 10 day. Fastest than ever.