Product Description
Place of Origin |
China |
Brand |
ANTAI |
Vulcanizer Type |
Sectional presses |
Belt Type |
EP, NN, CC, PVC ,PVG, ST and other conveyor belt. |
Belt Width |
650mm-2400mm |
Degree of Heating Platen |
16°/17°/22°/90° |
Voltage Option |
220V ,230V ,380V , 400V ,415V ,460V ,480V ,660V |
Power |
6-30KW |
Heating System |
Silicone element |
Vulcanizing Temperature |
145°C (adjustable 0-200°C) |
Temperature Rising Time |
From natural temperature to vulcanizing temp about 20-30 minutes |
Cooling System |
Water or Air |
Cooling Time |
15-20mins |
Pressure System |
Rubber pressure bag |
Working Pressure |
100psi/200psi |
Certificate |
CE |
Warranty |
1 Year |
FEATURES
• Signature ANTAI "Pressure Bag" uniform pressure system.
• Custom "Extruded Plank" cooling system within platens.
• Innovative "Silicone Element" fast heating system.
• Automatic mute pressure pumps for operating pressures above 20kg/cm2(2.0MPa).
• ZLJ platens are built to order with all dimensions offered to accommodate various belt widths.
• DELIXI electrical apparatus element assembled into insulating and waterproof control panel.
• All electrical systems are CE and UL approved.
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SPECIFICATIONS
1. Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ(Customize available according to your requirement)
2. Quick water cooling device: 15 minutes From 145 ºCdown to 80 ºCor even lower
3.Cooling source: Water or Air
4.Heating source: Electricity
5. Heating time: from room temperature to vulcanization temperature need less than 20 minutes
6. Heating plate surface temperature difference: ± 1 ºC
7. The temperature adjustment range: 0 ~ 200 ºC(custom)
8. Vulcanization pressure: Max 2.5MPa.
9. Curing temperature: 0 ~ 99min (according to the thickness of the belt to adjust)
Usually 10mm~25mins, 20mm~35mins
10. Automatic mute pressure pump
11. Automatic control panel: insulating and waterproof, security alarm, Auto power-off when reach the vulcanization temperature.
Upgrading explosion proof control box option available.
Our Advantages
HEATING PLATEN
Custom extruded plank, silicone heating elements (up to 180°C/356°F), and durable composite insulating packaging are used to construct a flexible platen that contours to belt irregularities.
It takes 15~25mins rise up to vulcanizing temperature (about 145°C).
The flush "quick connect" make smooth profile. Recessed power connections are sealed for moisture resistance.
PRESSURE SYSTEM
Signature ANTAI "Pressure Bag" uniform pressure system is lighter up to 4 times than the outdated pressure bag.
The pressure bag can reach full expansion in one time and ensure the uniform pressure up to 3.0MPa.
PRESSURE PUMP
Automatic mute pressure pump own the features as smaller size, lighter weight and high impact-resistance. Compared with the manual pump, the operating pressure can be 23kg/cm2 (2.3MPa).
COOLING SYSTEM (Option Available)
Custom "Extruded Plank" cooling system within platens is made by several cuprum pipelines, it only takes about 20mins to drop the temperature down to 60°C.
AUTOMATIC CONTROL BOX
With automatic temperature control, security alarm and automatically switch off the power. The control box can monitor the temperature of 3-5 different points on each heating platen at the same time to ensure the result of jointing.
Product Parameters
ZLJ conveyor belt vulcanizing machines can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a single vulcanizing machine is as following:
Name
|
Amount |
The whole machine
|
1 set |
Rubber Pressure Bag
|
2 pieces |
Clamping device
|
1 piece |
Electric control box
|
1 set |
Power cable
|
1 set |
Control cable |
1 root |
Heating platen |
2 roots |
Water pump
|
1 set |
Pressure pipe
|
3 roots |
Model and Specifications
1.According to the Width of conveyor belt is divided into:500,650,800,1000,1200,1400,1600,1800, 2000,2200 (mm).
2.According to the Joint Length of conveyor belt is divided into :250,300,350,400,500,600,700,800,1000,1200(mm).
3.According to Hot plate shape: rectangular-72°, parallelogram -90°.
4.According to Voltage: 220V,380 V,440V,660V or as customized.
5.According to the cooling method can be divided into:Fast water cooling type and natural cooling type.
Technical Characteristics
1.Heating: electric heating type.
2.Pressurized: hydraulic type.
3.Supply voltage: 1140 V,660 V,450 V,415 V,380 V,220 V,50 Hz or as customized.
4.Heating power of a single heating plate per unit area ≥ 7000 W / M2.
5.Equipped with digital temperature control system, vulcanizing temperature adjustable 0-199 °C.
6.Heating time(room temperature raise to 145°C)≤25 mins.
7.Vulcanization pressure can be set to≤2 MPa.
8.Automatic control of temperature rise, heat preservation and temperature limit protection.
Technical Parameters (Reference)
(Except for 830 mm, 1000 mm and other conventional sizes, any non-standard size is accepted.)
Packaging & Shipping
We use fumigation-free box as our packing box.It has clean and tidy appearance,easy to load and unload.Comply with the export standards of the customs.
Customer Photos
Company Profile
FAQ
1. Q: Are you a manufacturer or trade company?
A: We are the manufacturer. We have our own plant,worker and techniques research developing department.
2 .Q: Where is your factory located? How can I visit there?
A: Our factory address is located in the beautiful Qingdao West Coast Economic Zone Nearest airport is Qingdao liuting international airport kindly send plane information in advance, so that we can pick you up at the airport, and book hotels as you require.
3. Q: What are your hot sale machine?
A: The main products are conveyor belt vulcanizing joint machine, mine explosion-proof conveyor belt vulcanizing machine, conveyor belt repair machine, conveyor belt peeling machine and other corollary equipment.
4. Q: How does your factory do regarding quality control?
A: Quality is priority and we have our own quality control department. We win make a strick inspect in before the machines leave the factory.
5 .Q: Are the technical parameter is fixed?
A: Basically, each model corresponding to the related machine. But we can design different type machine according to the client's requirement.