Customization: | Available |
---|---|
After-sales Service: | Supply |
Warranty: | 1 Years |
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1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.
2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.
3. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.
The ZLJ sectional has uniform pressure bag and aluminum/steel bolt and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be portable and easy to set-up and remove from the site.
We can manufacture to all sizes and pressure up to 200 psi required for different fabric belts and steelcord belts.
Technical Parameters:
* Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
* Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
* Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
* Belt width: from 650mm to 3000mm 200PSI ANTAI alike Uniform Pressure Bag for Conveyor Belt Press
* Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
* Waterbag/ air pressure Press for 100PSI, 200PSI etc.
* Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
* 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
* 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
* Customization/OEM:Different heating platen size and combination
No. | Description | Belt Width=1200mm |
1 | Rubber Conveyor Belt Vulcanizing Press | 1 set |
2 | Model | ZLJ-1400*700 |
3 | Belt width | 1200mm |
4 | Heating Platen Bias | As Customer Requirement |
5 | Pressure Transmitting Medium | By water |
6 | Recommended Working Temperature | 145ºC |
7 | Temperature Difference of Platen Surface (ºC ) | ±5ºC |
8 | Temperature Rising Time (Normal temperature to 145ºC) | ≤25min |
9 | Temperature Adjustable Range (ºC) | 0-200ºC |
10 | Timing Adjustable Range | 0-99min |
11 | Net Weight | Approx.580kgs |
12 | Packing Size | 2200*700*700mm |
13 | Voltage | AS CUSTOMER REQUIREMENT |
14 | Recommended Working Pressure | 200PSI |
15 | Power | 14.86kw |
16 | Optional Accessories | With belt clamping device |
17 | Main Frame | Aluminum Alloy,4groups of 197mm beam |
No. | Name &Specification | Unit | QTY | Specification |
1 | Beam | pcs | 8 | Dimension:length 1650mm,height197mm Weight:approx.33kg/pcs |
2 | Screw | pcs | 8 | Material:steel #45 |
3 | Nut | pcs | 8 | Material:steel #45 |
4 | Ratchet Spanner | pcs | 2 | Material:steel #45 |
5 | Upper Heating Platen | pcs | 1 | Dimension1400*700mm Outer part: aluminum alloy;inter part;special heating component,with high insulation value,high heating efficiency and fast cooling speed. |
6 | Lower Heating Platen | pcs | 1 | |
7 | Insulation panel | pcs | 3 | Dimension1400*700mm;multi-layer plywood,parallelogram |
8 | Pressure Water Bag (It's equipped with an electric pump.) |
pcs | 1 | Material: rubber Process: integrated vulcanization molding ,portable and good leak-proof quality(1400*700mm) |
9 | Primary Cable | pcs | 1 | |
10 | Secondary Cable | pcs | 2 | |
11 | Water pump | pcs | 1 | |
12 | High pressure hose | pcs | 4 | |
13 | Control Box | set | 1 | In the control box,it's used for heating platens with electronic temperature control and display(ºC),to read configuration and actual temperature. -Selector switch for automatic and manual temperature control; -Safety switch and fuse; -Emergency stop safety device; -Timer with sound signal at the end of the heating time; -Temperature deviation of the heating platen:±2ºC |
A=Length of platen along belt
B=Width of platen across the belt on the bias
C=Right angle dimension across the belt, plus edge overlap
D=Bias angle
E=Max Splice length
Specifications of ASVP series Belt Joint Vulcanizing Machine 100 PSI(7kg/cm sq.) units suitable for splicing steelcord conveyor belting |
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Model Number |
Max Belt Width(in) | Platen Dimensions | Max Splice Length | Spanner Bars | Qty Bolt/Nut Assy. | Main Component Weights | ||||||||||||||
A(mm) | B(mm) | C(mm) | QTY | Type | Length | Platen | Bar | Bolt/ Nut Assy. |
Total Weight |
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in | mm | in | mm | in | mm | in | mm | in | mm | in | mm | kg | kg | kg | kg | |||||
ASVP | 1930 | 24 | 610 | 19 | 480 | 30 | 760 | 28 | 705 | 13 | 330 | 2 sets | EA | 42 | 1065 | 4 | 25 | 24 | 8 | 225 |
ASVP | 1937 | 30 | 760 | 19 | 480 | 37 | 940 | 34 | 870 | 13 | 330 | 2 sets | EA | 49 | 1245 | 4 | 31 | 28 | 8 | 255 |
ASVP | 1943 | 36 | 915 | 19 | 480 | 43 | 1090 | 40 | 1015 | 13 | 330 | 2 sets | EA | 55 | 1395 | 4 | 36 | 31 | 8 | 281 |
ASVP | 2643 | 36 | 915 | 26 | 660 | 43 | 1090 | 40 | 1015 | 20 | 510 | 3 sets | EA | 55 | 1397 | 6 | 49 | 31 | 8 | 405 |
ASVP | 2843 | 36 | 915 | 28 | 710 | 43 | 1090 | 40 | 1015 | 22 | 560 | 3 sets | EA | 55 | 1397 | 6 | 53 | 31 | 8 | 416 |
ASVP | 3343 | 36 | 915 | 33 | 840 | 43 | 1090 | 40 | 1015 | 27 | 685 | 4 sets | EA | 55 | 1397 | 8 | 62 | 31 | 8 | 522 |
ASVP | 3743 | 36 | 915 | 37 | 940 | 43 | 1090 | 40 | 1015 | 31 | 785 | 4 sets | EA | 55 | 1397 | 8 | 70 | 31 | 8 | 544 |
ASVP | 1950 | 42 | 1065 | 19 | 480 | 50 | 1270 | 46 | 1175 | 13 | 330 | 2 sets | EA | 62 | 1574 | 4 | 42 | 35 | 8 | 311 |
ASVP | 2850 | 42 | 1065 | 28 | 710 | 50 | 1270 | 46 | 1180 | 22 | 560 | 3 sets | EA | 62 | 1574 | 6 | 61 | 35 | 8 | 461 |
ASVP | 3350 | 42 | 1065 | 33 | 840 | 50 | 1270 | 46 | 1180 | 27 | 685 | 4 sets | EA | 62 | 1574 | 8 | 72 | 35 | 8 | 579 |
ASVP | 4250 | 42 | 1065 | 42 | 1065 | 50 | 1270 | 46 | 1180 | 36 | 915 | 5 sets | EA | 62 | 1574 | 10 | 92 | 35 | 8 | 722 |
ASVP | 2856 | 48 | 1220 | 28 | 710 | 56 | 1420 | 52 | 1320 | 13 | 330 | 2 sets | EA | 68 | 1727 | 4 | 47 | 38 | 8 | 336 |
ASVP | 3756 | 48 | 1220 | 37 | 940 | 56 | 1420 | 52 | 1320 | 22 | 560 | 3 sets | EA | 68 | 1727 | 6 | 69 | 38 | 8 | 499 |
ASVP | 4256 | 48 | 1220 | 42 | 1065 | 56 | 1420 | 52 | 1320 | 31 | 785 | 4sets | EA | 68 | 1727 | 8 | 91 | 38 | 8 | 655 |
ASVP | 2656 | 48 | 1220 | 26 | 660 | 56 | 1420 | 52 | 1320 | 36 | 915 | 5 sets | EA | 68 | 1727 | 10 | 103 | 38 | 8 | 783 |
ASVP | 3358 | 48 | 1220 | 33 | 840 | 58 | 1475 | 54 | 1370 | 20 | 510 | 3 sets | EA | 70 | 1778 | 6 | 66 | 39 | 8 | 498 |
ASVP | 3758 | 48 | 1220 | 37 | 940 | 58 | 1475 | 54 | 1370 | 27 | 686 | 4 sets | EA | 70 | 1778 | 8 | 84 | 39 | 8 | 643 |
ASVP | 4558 | 48 | 1220 | 45 | 1140 | 58 | 1475 | 54 | 1370 | 31 | 785 | 4 sets | EA | 70 | 1778 | 8 | 94 | 39 | 8 | 672 |
ASVP | 2858 | 48 | 1220 | 28 | 710 | 58 | 1475 | 54 | 1370 | 39 | 990 | 5 sets | EA | 70 | 1778 | 10 | 114 | 39 | 8 | 824 |
ASVP | 2862 | 54 | 1370 | 28 | 840 | 62 | 1575 | 57 | 1460 | 22 | 560 | 3 sets | EA | 74 | 1879 | 6 | 76 | 42 | 8 | 538 |
ASVP | 3365 | 54 | 1370 | 33 | 915 | 65 | 1650 | 60 | 1530 | 27 | 685 | 4 sets | EA | 77 | 1955 | 8 | 94 | 43 | 8 | 700 |
ASVP | 3665 | 54 | 1370 | 36 | 1015 | 65 | 1650 | 60 | 1530 | 30 | 760 | 4 sets | EA | 77 | 1955 | 8 | 103 | 43 | 8 | 723 |
ASVP | 4068 | 55 | 1395 | 40 | 480 | 68 | 1725 | 63 | 1600 | 34 | 865 | 4 sets | EAX | 80 | 2032 | 8 | 119 | 55 | 9 | 870 |
ASVP | 1969 | 60 | 1525 | 19 | 610 | 69 | 1755 | 64 | 1625 | 13 | 330 | 2 sets | EA | 81 | 2057 | 4 | 57 | 46 | 8 | 392 |
ASVP | 2469 | 60 | 1525 | 24 | 710 | 69 | 1750 | 64 | 1625 | 18 | 455 | 3 sets | EA | 81 | 2057 | 6 | 73 | 46 | 8 | 549 |
ASVP | 2871 | 60 | 1525 | 28 | 840 | 71 | 1800 | 66 | 1675 | 22 | 560 | 3 sets | EAX | 83 | 2108 | 6 | 87 | 57 | 9 | 664 |
ASVP | 3371 | 60 | 1525 | 33 | 915 | 71 | 1800 | 66 | 1675 | 27 | 685 | 4 sets | EA | 83 | 2108 | 8 | 103 | 47 | 8 | 748 |
ASVP | 3671 | 60 | 1525 | 36 | 1115 | 71 | 1800 | 66 | 1675 | 30 | 760 | 4 sets | EAX | 83 | 2108 | 8 | 112 | 57 | 9 | 866 |
ASVP | 4471 | 60 | 1525 | 44 | 1065 | 71 | 1800 | 66 | 1675 | 38 | 965 | 5 sets | EA | 83 | 2108 | 10 | 137 | 47 | 8 | 952 |
ASVP | 4273 | 60 | 1525 | 42 | 1065 | 73 | 1850 | 68 | 1720 | 36 | 915 | 5 sets | EAX | 85 | 2159 | 10 | 134 | 59 | 9 | 1073 |
ASVP | 1984 | 72 | 1830 | 19 | 480 | 84 | 2135 | 78 | 1975 | 13 | 330 | 2 sets | EAX | 96 | 2438 | 4 | 70 | 66 | 9 | 509 |
ZLJ conveyor belt vulcanizing machines can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a single vulcanizing machine is as following:
Name
|
Amount
|
The whole machine
|
1 set
|
Ratchet wrench
|
2 piece
|
steel pad
|
1 set
|
Clamping device
|
1 set
|
Electric control box
|
1 set
|
Power cable
|
1 root
|
Control cable
|
2 root
|
Thermal resistance
|
2 pieces
|
QL electric water pump
|
1 set
|
SD Hand pressure pump (Optional)
|
1 set
|
Pressure pipe
|
2 root
|
Water cooling system (Optional)
|
1 set
|
The dimension and shape of the machine can be customized by your requirements. ANTAI STYLE design available |
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Model |
Belt width(mm) |
Total Power(kw) |
Dimensions (L*W*H mm) |
Net Weight (kg) |
Max weight of single Component after separation(kg) |
ZLJ-650*830 |
650 |
9.5 |
1370*830*630 |
430 |
45 |
ZLJ-650*1000 |
10.8 |
1370*1000*630 |
500 |
66 |
|
ZLJ-800*830 |
800 |
11.2 |
1520*830*630 |
535 |
70 |
ZLJ-800*1000 |
13.5 |
1520*1000*630 |
575 |
79 |
|
ZLJ-1000*830 |
1000 |
14.1 |
1720*830*630 |
595 |
82 |
ZLJ-1000*1000 |
15.7 |
1720*1000*630 |
620 |
95 |
|
ZLJ-1600*830 |
1600 |
21.5 |
2320*830*800 |
1270 |
120 |
ZLJ-1600*1000 |
22.3 |
2320*1000*800 |
1460 |
146 |
|
ZLJ-2000*830 |
2000 |
27.2 |
2720*830*950 |
1760 |
154 |
ZLJ-2000*1000 |
30.0 |
2720*1000*950 |
1860 |
182 |
Established in 2000 ,Qingdao Antai Mining Machinery Co.,Ltd. is a branch of Antai Heavy Industries Group.Based on 30 years of experience in design and development in the field of industrial equipment and over 17 years in the field of heavy-duty conveyor belts hot splice, the group has successfully achieved a stable position both domestically and internationally.
Over the years, the company's strict quality control and customer-centric guiding ideology help a lot with the development both domestic and overseas. As one of the largest and sustainable development companies in China , our company's quality standard has been appraised by the Ministry of industry and commerce as the industry standard of conveyor belt vulcanizing industry after a series of rigorous evaluation tests.
We have our own R&D team.In 2010, Antai mining Machinery successfully developed an advanced, with independent intellectual property rights of the vulcanizing machine heating elements and pressure components to reduce product failure rate. By now,our heating and pressure components have been widely used by domestic vulcanizing machine manufacturers, greatly improve the international competitiveness of china made vulcanizing machine
01) Q: Normal delivery time?
A: We have table produce line, hot sale products normally HAVE STOCK. If customized, need about 15 working days