| Customization: | Available |
|---|---|
| After-sales Service: | 1 Years |
| Warranty: | 1 Years |
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BW 1000mm 2000mm Conveyor Belt Rubber Press Machine
Application of rubber belt vulcanizer :
1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.
2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.
3. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.
The ZLJ sectional has uniform pressure bag and aluminum/steel bolt and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be portable and easy to set-up and remove from the site.
We can manufacture to all sizes and pressure up to 200 psi required for different fabric belts and steelcord belts.
| No. | Description | Belt Width=800mm |
| 1 | Rubber Conveyor Belt Vulcanizing Press | 1 set |
| 2 | Model | ZLJ-800*830 |
| 3 | Belt Width | 800mm |
| 4 | Working Pressure Range of Vulcanizing(MPA) | 1.0-2.0Mpa |
| 5 | Heating Platen Bias | As Customer Requirement |
| 6 | Net weight | 460kgs |
| 7 | Water Cooling Time(from 145ºC to 80ºC) | ≤25min |
| 8 | Temperature Rising Time (Normal temperature to 145ºC) | ≤25min |
| 9 | Temperature Adjustable Range (ºC) | 0-200ºC |
| 10 | Timing Adjustable Range | 0-99min |
| 11 | Platen Size | 1020*830*28mm |
| 12 | Gross Weight | Approx.500 kgs |
| 13 | Packing Size | 1600*850*800mm |
| 14 | Voltage | AS CUSTOMER REQUIREMENT |
| 15 | Temperature Difference of Platen Surface (ºC ) |
±5ºC |
| 16 | Power | 13.54kw |
| 17 | Optional Accessories | With belt clamping device |
| 18 | Main Frame | Aluminum Alloy,4 groups of 200mm beam |
| No. | Name &Specification | Unit | QTY | Specification |
| 1 | Beam | pcs | 8 | Dimension:length 1250mm,height 200mm Weight:approx. 28kgs/pc |
| 2 | Screw | pcs | 8 | Material:steel #45, |
| 3 | Nut | pcs | 8 | Material:steel #45 |
| 4 | Ratchet Spanner | pcs | 2 | Material:steel #45 |
| 5 | Upper Heating Platen | pcs | 1 | Dimension1020*830*28mm Outer part: aluminum alloy;inter part;special heating component,with high insulation value,high heating efficiency and fast cooling speed. |
| 6 | Lower Heating Platen | pcs | 1 | |
| 7 | Insulation panel | pcs | 3 | Dimension1020*830;multi-layer plywood,parallelogram |
| 8 | Pressure Water Bag (It's equipped with an electric pump.) |
pcs | 1 | Material: rubber Process: portable and good leak-proof quality(1020*830*22mm) |
| 9 | Primary Cable | pcs | 1 | |
| 10 | Secondary Cable | pcs | 2 | |
| 11 | Water pump | pcs | 1 | |
| 12 | High pressure hose | pcs | 4 | |
| 13 | Control Box | set | 1 | In the control box,it's used for heating platens with electronic temperature control and display(ºC),to read configuration and actual temperature. -Selector switch for automatic and manual temperature control; -Safety switch and fuse; -Emergency stop safety device; -Timer with sound signal at the end of the heating time; |
Technical Parameters:
* Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
* Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
* Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
* Belt width: from 650mm to 3000mm 200PSI alike Uniform Pressure Bag for Conveyor Belt Press
* Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
* Waterbag/ air pressure Press for 100PSI, 200PSI etc.
* Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
* 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
* 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
* Customization/OEM:Different heating platen size and combination
BW 1200mm/1600mm/2000mm Conveyor Belt Vulcanizing Press Machine
BW 1200mm/1600mm/2000mm Conveyor Belt Vulcanizing Press Machine With Automated Control Boxesis the world's most classic heavyweight belt sectional vulcanizing press. Distinguished by the core competencies of Leno technology, the press is designed and assembled with the following components:
() Machine Feature:
High strength aluminum alloy beams
Flexible Leno rubber "Pressure Bag" uniform pressure system
Special designed cooling system build-in platens
Innovative "Silicone Element" fast heating element
Platens can be rectangular or parallelogram and can be connected to other platens for scalability
()Machine Specification:
1.Voltage: 220V 380V 415V 525V 660V 50HZ/60HZ
2. Quick water cooling device: Average 15 minutes (from 145 ºC down to 70 ºC or even lower)
3. Heating time: from room temperature to vulcanization temperature of no more than 25 minutes
4. Heating plate surface temperature difference: ± 2.5 ºC
5. Curing temperature: 0 ~ 99min (according to the thickness of the belt to adjust)
6. QL Electric pump
(III) Specifications of Leno Brand Belt Joint Vulcanizing Machine:
Before place one order, please confirm
Conveyor belt width;
Splice length;
Bias Angle;
Vulcanization pressure.
Voltage
|
A=length of platen along the belt B=width of platen across the belt on the bias C=Right angle dimension across the belt, plus edge overlap. D=Bias angle (0°/18°/20°/22°…..ect) E=Max Splice length |
| Specifications of ZLJ series Belt Joint Vulcanizing Machine | D=22 degree | |||||||
| Model Number |
Max Belt width(mm) |
Max Splice Length E(mm) |
Press Dimensions | Power (kw) |
Weight(kg) | |||
| A(mm) | C(mm) | B(mm) | External dimension (LxWxH)(mm) | |||||
| ZLJ-800 | 800 | 500 | 535 | 940 | 1020 | 1280x730x630 | 7.1 | 380 |
| 800 | 670 | 707 | 940 | 1020 | 1280x900x630 | 9.6 | 410 | |
| 800 | 750 | 790 | 940 | 1020 | 1280x980x630 | 10.7 | 420 | |
| 800 | 830 | 872 | 940 | 1020 | 1280x1050x630 | 11.9 | 460 | |
| 800 | 1000 | 1045 | 940 | 1020 | 1280x1220x630 | 14.3 | 490 | |
| ZLJ-1000 | 1000 | 500 | 535 | 1140 | 1220 | 1480x730x630 | 8.5 | 420 |
| 1000 | 670 | 707 | 1140 | 1220 | 1480x900x630 | 11.4 | 500 | |
| 1000 | 750 | 790 | 1140 | 1220 | 1480x980x630 | 12.8 | 520 | |
| 1000 | 830 | 872 | 1140 | 1220 | 1480x1050x630 | 14.2 | 550 | |
| 1000 | 1000 | 1045 | 1140 | 1220 | 1480x1220x630 | 17.1 | 590 | |
| ZLJ-1200 | 1200 | 500 | 535 | 1340 | 1420 | 1680x730x630 | 9.9 | 510 |
| 1200 | 670 | 707 | 1340 | 1420 | 1680x900x630 | 13.3 | 550 | |
| 1200 | 750 | 790 | 1340 | 1420 | 1680x980x630 | 14.9 | 590 | |
| 1200 | 830 | 872 | 1340 | 1420 | 1680x1050x630 | 16.5 | 610 | |
| 1200 | 1000 | 1045 | 1340 | 1420 | 1680x1220x630 | 19.1 | 650 | |
| ZLJ-1400 | 1400 | 500 | 535 | 1540 | 1620 | 1880x730x730 | 11.3 | 690 |
| 1400 | 670 | 707 | 1540 | 1620 | 1880x900x730 | 15.2 | 720 | |
| 1400 | 750 | 790 | 1540 | 1620 | 1880x980x730 | 17.0 | 750 | |
| 1400 | 830 | 872 | 1540 | 1620 | 1880x1050x730 | 18.8 | 780 | |
| 1400 | 1000 | 1045 | 1540 | 1620 | 1880x1220x730 | 22.7 | 850 | |
| ZLJ-1600 | 1600 | 500 | 535 | 1740 | 1820 | 2080x730x730 | 12.7 | 830 |
| 1600 | 670 | 707 | 1740 | 1820 | 2080x900x730 | 17.1 | 880 | |
| 1600 | 750 | 790 | 1740 | 1820 | 2080x980x730 | 19.1 | 920 | |
| 1600 | 830 | 872 | 1740 | 1820 | 2080x1050x730 | 21.2 | 940 | |
| 1600 | 1000 | 1045 | 1740 | 1820 | 2080x1220x730 | 25.5 | 1010 | |
| ZLJ-1800 | 1800 | 500 | 535 | 1940 | 2020 | 2280x730x730 | 14.1 | 880 |
| 1800 | 670 | 707 | 1940 | 2020 | 2280x900x730 | 19.0 | 920 | |
| 1800 | 750 | 790 | 1940 | 2020 | 2280x980x730 | 21.2 | 950 | |
| 1800 | 830 | 872 | 1940 | 2020 | 2280x1050x730 | 23.5 | 1050 | |
| 1800 | 1000 | 1045 | 1940 | 2020 | 2280x1220x730 | 28.3 | 1150 | |
| ZLJ-2000 | 2000 | 500 | 535 | 2140 | 2220 | 2480x730x820 | 15.5 | 920 |
| 2000 | 670 | 707 | 2140 | 2220 | 2480x900x820 | 20.8 | 1060 | |
| 2000 | 750 | 790 | 2140 | 2220 | 2480x980x820 | 23.3 | 1130 | |
| 2000 | 830 | 872 | 2140 | 2220 | 2480x1050x820 | 25.8 | 1240 | |
| 2000 | 1000 | 1045 | 2140 | 2220 | 2480x1220x820 | 31.1 | 1370 | |
| ZLJ-2200 | 2200 | 500 | 535 | 2340 | 2420 | 2680x730x820 | 16.9 | 1020 |
| 2200 | 670 | 707 | 2340 | 2420 | 2680x900x820 | 22.7 | 1190 | |
| 2200 | 750 | 790 | 2340 | 2420 | 2680x980x820 | 25.4 | 1310 | |
| 2200 | 830 | 872 | 2340 | 2420 | 2680x1050x820 | 28.1 | 1460 | |
| 2200 | 1000 | 1045 | 2340 | 2420 | 2680x1220x820 | 33.9 | 1590 | |
(IV) Quality assurance:
1. 12 months warranty for whoke machine and spare parts.
2. Using fancy quality parts.
3. Demo running the vulcanizer before delivery, to find out any potential fault.
Our Service:
1. Quick reponse, for any of your inquiry, we will reply you within 24 hour.
2. Our well-tranied college provide sales and after-sale services who can speak English and discuss with you using your local language.
3. We offer OEM service. Your logo can be print on belt hot splicing press, you also can customize the retail box.
4. We have rich experience in this rubber belt hot splice firld, and an do R&D work foryou.
5. Normal model can be produced within 10 day. Fastest than ever.
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